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Wollensak 5750 Vintage Reel to Reel Tape Recorder Restoration
- Main Cabinet -

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The Wollensak 5750 is actually a triptych built upon a triad! The concept of "three" occurs quite frequently and may subliminally be part of the design appeal of this fascinating machine. The triptych (a three panel design where two of the panels are hinged and fold closed) is the three hinged cabinets; the left wing speaker, the main cabinet, the right wing speaker. The triad (which is a grouping of three elements that have a common function) is the main cabinet's three related sections; the left feed-reel, section, the "Control Central" (Wollensak's' name for it) that controls all functions of the tape recorder, and the right take-up reel section. This page will provide a tour of this interesting design, explain what all the controls do and how to use them.

<-- To Wing Speakers  |  To Internal Mechanism -->

 

The Main Cabinet:

The main cabinet of the Wollensak reel to reel tape recorder houses all the mechanical parts of the machine, and we'll look that those later. Right now I will explain the functions of the machine as accessed from the front panels.

First, here is a list of the operating specifications of the vintage tape recorder when it was "new":

  • Frequency Response: 40-17,000 Hz ± 3 dB @ 7-1/2 ips
  • Wow & Flutter .25% @ 7-1/2 ips
  • S/N (Signal to Noise) Ratio: 48 dB @ 7-1/2 ips
  • Output 3 Watts music power with 5% THD (Total Harmonic Distortion)

 

Front Of Main Cabinet

The front of the main cabinet has all the controls and operating surface for the machine. Everything is built around the center section, the "control central" (as Wollensak ads called it).

Note that the red "tongue" at the bottom of the cabinet is a speaker support bar. Originally, this was a plastic piece, but it was broken off on the machine I purchased. I made this replacement out of a piece of soft steel and covered it with red piano felt, so it would not mar the speakers. The two red squares seen inside the tape slot are the pressure pads for the combination erase/record/playback head. I will discuss these in detail later.

Front View:
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Wollensak 5750 Front Panel View

 

LEFT Section (Feed Reel Area)

Wollensak Reel LocksFeed Reel Table - This is a plastic part held to the reel drums by three screws, that is unique. It has a self-latching reel lock in the center (the silver part). To use it, one places a reel on the table aligning the "fins" with slots in the reel. Then one pulls up on the center spindle and turns. The "fins" on the spindle press against the reel plastic (the spindle is spring loaded) holding the reel in place when the machine is used in the vertical position (it can also be used in the horizontal position). This eliminates the need for rubber reel locks.  Move the mouse over the picture to see this in action - javascript must be enabled for this to work.

 

Wollensak Mic/headphone jacksMic Input/Headphone Output Jacks - The Wollensak reel to reel tape recorder uses standard 1/4-inch phone jacks for mic input and headphone output.

The mic input jacks are isolated, that is, plugging a mic into left or right jack only passes the signal to the corresponding part of the amplifier. Some machines have a type of "jumper" so that when a mic is plugged into the right jack, it is assumed the use is intended as mono, and the signal is sent to both sides of the amplifier. This is NOT the case with the Wollensak 5750.

The headphone is a standard 1/4-inch phone jack. Headphone volume is controlled by the volume/tone control knobs. However, when I tested it, the wiring seemed to be reversed. The left volume controlled the right headphone speaker and vice-versa. I have no idea why this was the case, but I "repaired" it by switching the connections to the jack inside the machine.

 

Wollensak 4-digit tape counter4-Digit Tape Counter - A tape counter is simply a way of recording the amount of tape that has passed from the feed reel. The values really do not correspond to anything. But the counter is useful for "indexing".

For example, suppose you record three songs. You would thread the tape and press the tape counter button to re-set it to all zero's. Then you would make your recording of the first song. You would then write down the reading from the tape counter on a piece of paper, and write next to it the title of the SECOND song (because this is where it begins to play). You would then record the second song  and stop the machine. You would write down the reading from the tape counter on the piece of paper and the title of the THIRD song (because this is where it will begin to play), and then record the song. You could repeat this process throughout the recording.

For playback, if you wanted to hear the second song, you would thread the tape, and then press the counter reset button to register all zeros. You would then use the fast forward lever to spin the tape until the counter came close to the reading that you wrote down for the start of the second song. You would stop the fast forward, and press the play button.

Obviously, this process is not very accurate and is pretty much "hit or miss".

What makes this tape counter unique to the Wollensak 5750 reel to reel tape recorder is that is registers four digits. Most competing machines only registered three digits. The fourth digit is important because of tape length. An 1800 foot reel of tape obviously contains 1800 feet. The counter registers revolutions of the feed reel - not actual feet or inches. So the number of revolutions it can record potentially is 1800 or more. A three digit counter will reset to zero after the 999th revolution of the tape. What do you do then if you are using the counter for an index?

The counter on my vintage tape recorder was stuck and did not work. I repaired it by removing it from the machine (it is made of plastic with some small springs and gears) gave it a thorough washing and then lubricated it with a silicone spray. It has worked fine ever since.

 

Wollensak Tape Out Auto Shut Off SwitchTape Detection Switch (Auto Shut-Off) - Many reel to reel tape recorders had a tape-out detection switch as a convenience. This stopped the motor of the machine (and sometimes the amplifier as well) when a tape "ran out" from the feed reel. This prevented the machine from "whipping" the take-up reel, with hanging tape, around, and thus breaking the end of the tape.

The Wollensak tape recorder Tape Detection Switch is basically a small lever that is connected mechanically to a spring loaded micro-switch (under the face plate). The spring tries to force it up to the top of the arched slot, opening the switch and cutting the electrical pathway to the motor. When a tape is present between the lever and the slot, this cannot happen, so the switch is closed and the machine runs. Watch the animated gif to see this in action.

The Wollensak 5750 was designed to allow an optional, separate tuner module to be attached and use the amplifier circuit. The Tape Detection Switch only interrupts power to the tape recorder motor. The amplifier remains on. The switch can be locked in the "open" setting by simply pressing the lever all the way down. A small "catch" under the face plate holds it. Flicking it up releases it from the catch. The Tape Detection Switch also helps smooth out the feed reel tape path during play and fast forward. However, the switch does NOT disengage the tape recorder mechanism. So if the unit is in PLAY mode and the tape runs out, the motor shuts off, but the pinch roller is still pressed against the capstan. The unusual "power buttons" of the Wollensak 5750 require the motor to be running for the STOP button to work. The Tape Detection Switch must be manually reset (locked in the lower position) to feed power to the motor, and then the Stop button can be used to disengage the tape mechanism.

 

Wollensak Control Central PanelCenter Section ("Control Central")

The Wollensak tape recorder "Control Central" manages all the mechanical activity of the vintage tape recorder. The shape and layout are rather interesting. It reminds me of a "face". The volume knobs are the eyes, the VU meters are the eyebrows, the Rewind/Fast Forward lever is the nose, the tape slot is the mouth and the power buttons are like a goatee. The tone controls might even be tears (why is it crying-- because I am trying too read to much into it?)  Aside from this possible association, the controls are as follows from the top down:

Wollensak Control Central Panel Upper ViewUpper Controls (see image at right)

VU Meters- There are two simplified VU meters at the top of the Control Central. They are always active, both during playback and recording. They respond to the level of volume set on the volume controls during play back and both the volume and audio input during recording. They have no "scale markings" as many VU meters of the time did. However, as long as the white needle is in the black zone, there is no overload on the amplifier.

 

Tuner Switch (located between the VU meters) - This is really a Hi-Level audio input switch. The Wollensak 5750 tape recorder can accept audio input from mics or a high level source, but not at the same time. This "tuner switch" controls which input the amplifier accepts. The name comes from a separate component sold with the 5000 series, a tuner module that could play the radio through the reel to reel tape recorder's amplifiers. The tuner switch on my vintage tape recorder is a bit finicky due to dirt. I have cleaned it with tuner spray, but it still makes a loud "pop" and scratch when used. I should replace it, however, the wiring is a bit complicated. This is a project for another time. The switch is a simple DPST (double pole, single throw) unit.

 

Volume/Tone Controls - Rotary volume controls with concentric tone controls sharing the same shaft. The tone controls have little "paddles" to operate them. I have found that the volume controls, while they look wonderful, have a slick surface (not knurled for grip) making it difficult to tell if one has a grasp. The rotary action is smooth, however. The tone controls take a delicate touch as it is easy to move the volume knob at the same time. Although they are marked T (for Treble) and B (for bass), the tone controls are really filters, not equalizers and simply have a muting effect on high frequencies.

 

Speaker Switch (located between the volume/tone controls.) The Wollensak 5750 can act as a PA device, a radio, or a tape recorder. The speaker switch allows it to be used as an audio PA device when a mic is plugged in. However, one must be careful of acoustical feedback. The headphone jack does not cut off the speakers, so the speaker switch must be turned off when using headphones or the sound will go through both the speakers and the headphones.

 

Rewind/Fast Forward Lever - The chrome rewind/fast forward lever is located below the volume/tone controls. It has a great deal of "free play" when in the neutral position (as sown in the picture) to allow the reel brakes to "self adjust". If the tape recorder is in playback mode and this lever is moved, it automatically triggers the stop button which disengages the pinch roller from the capstan while engaging the fast forward or rewind (depending on which position has been chosen) idler at the same time. Occasionally, this can make the tape squeal. I find it is best to press the stop button and then engage this lever.

If the tape recorder is in record mode and this lever is moved, it disengages any record buttons that have been pressed and activates the stop button at the same time. Because the "power cam" comes into play here on the 5750 EV (Early version) there is a "woo-wow-squeal" sound from the tape as the head picks up the speed change momentarily. The tape recorder does not have an internal speaker cut-off switch (many competing tape recorders did) to prevent this unpleasant sound.

Wollensak ads promoted the high speed rewind and fast forward capabilities of this tape recorder. At the high speed of 7-1/2 ips, this is true, and the action is very fast. However, since the power train takes off from the capstan flywheel, when the machine is set to lower speeds (3-3/4 and 1-7/8 ips), the fast forward and rewind are proportionally slower.

Changing from a higher to a lower tape speed while the tape recorder is engaged in fast forward or rewind will result in massive tape spillage. There is no interlock to prevent this.

 

Wollensak Control Central Panel Lower ViewLower Controls (see image at right)

Head Cover - There is a removable head cover over the tape thread slot. This allows one to clean the combination erase/record/play head, clear jammed tape, and inspect the capstan and pinch roller as well as the "power cam" for proper operation.  This reel to reel tape recorder is unique in the use of the combination head. The industry trend was to use separate heads for the erase, record, and play functions (although often, the record and play functions were managed by a single head.) I surmise that the Wollensak 5750 tape recorder used a combination head to conserve space. At the time this machine was being produced, there were several articles in audio magazines about the advantages and disadvantages of different record head arrangements. The consensus was that separate heads were better, but some combination heads performed very well.

 

Action Buttons- The lowest portion of the "control central" contains the action buttons. The stop button releases a catch that allows the "power cam" to work and disengage the transport using the capstan shaft as a driver.

The start button releases a catch that allows the transport to engage under the influence of powerful springs. There are separate record buttons for the left and right channels. They have a safety interlock (not visible in the picture) on the sides of the control central shell. One must press the safety interlock in, hold it, and then press the record button while releasing the safety interlock. It takes a bit of practice to get used to this arrangement. Many competing tape recorders marked the record buttons with red paint to indicate what they were for. Wollensak apparently chose not to do this because it would have marred the unity of the design. Although the image here seems to show the printing for "Record R" as red, it is actually printed in black. The red is a color aberration caused by the flash unit. (red eye?)

The stop button automatically releases the record buttons.

There is an advantage to this arrangement. It allows for four track mono recording, and can be used to set the machine up for recording without actually activating the tape drive. One can lock the record buttons down, adjust the volume while watching the VU meters for proper audio levels, and then press the start button to engage the mechanism of the tape recorder.

The action buttons are very easy to use, since they are really just latches. In my vintage reel to reel tape recorder, it appears that they are somewhat askew, but there is no adjustment provided so that's just the way they are. It's unfortunate, it looks like a bad set of teeth and detracts from the appearance of an otherwise quite elegant machine. Of course, it does make it look old and used... which it is. In any case, I could not find any adjustment for them, and I was reluctant to try and bend any internal parts to change the way they look.

 

RIGHT Section (Take Up Reel Area)

Wollensak Reel LocksTake Up Reel Table - This part is identical to the feed reel table. This is a plastic part that is unique. It has a self-latching reel lock in the center (the silver part). To use it, one places a reel on the table aligning the "fins" with slots in the reel. Then one pulls up on the center spindle and turns. The "fins" on the spindle press against the reel plastic (the spindle is spring loaded) holding the reel in place when the machine is used in the vertical position (it can also be used in the horizontal position). This eliminates the need for rubber reel locks.  Move the mouse over the picture to see this in action - javascript must be enabled for this to work.

 

Wollensak Pause Lever DetailPause Lever - The Wollensak reel to reel tape recorder features a non-locking pause lever. This simply pulls the transport mechanism down disengaging the capstan pinch roller and applying the feed reel brake. When the machine is in STOP mode, it does nothing. It works in record mode and playback mode. Move the mouse over the image to see it in action - javascript must be enabled for this to work.

It is interesting to note that had Wollensak designed this part slightly differently, the pause lever could have worked as an emergency over ride in case the "power cam" failed, by pulling the transport mechanism back far enough that the start button latch would engage it (when pressed, the start button releases the latch). On the Wollensak 5750 EV (Early Version-the machine I have), this is not possible. I have seen schematics that suggest that later versions of the model 5750 MAY have had this much needed disengagement function.

 

Wollensak Speed Control DetailSpeed Control- the Wollensak 5750 EV (Early Version) reel to reel tape recorder uses a unique speed control, a rotary "thumbwheel" that is both a switch and a mechanical control.

As a switch, it changes the equalization characteristics to optimize the audio amplifier for the speed chosen.

As a mechanical control, it engages a rack and pinion assembly inside the machine that moves the drive idler wheel up and down the motor pulley to change the speeds. It has an unusual characteristic. You cannot change to a higher speed (lower pulley step) when the machine is turned off.

The idler wheel is ALWAYS engaged between the motor and the capstan flywheel, and the speed change from lower to higher speed forces the specially shaped idler wheel (it has a bevel on the underside) to "slide off" the motor pulley to the next step. This can only happen when the motor is running because its rotation is key to this process; it "throws" the idler wheel off itself. Watch the animated gif to see how this works. The perspective of the image is a little faulty and makes it look like the idler wheel is between the motor pulley and the take up reel drum. In fact, they are not, there is room for the idler wheel to move. The very top part of the motor pulley would drive the machine at the 15/16 ips slow speed offered on machines produced around 1965, but the speed control thumbwheel is blocked by a ring clip from ever moving the drive idler wheel up to that level and there is no equalization circuit and no marking on the thumbwheel for that speed.

 

Wolensak Speed Control and Power Switch Front Panel ViewPower ON/OFF Switch - This push button switch is illuminated by a 110 volt neon lamb inside a lens. The indicator is actually not the switch, but a lamp affixed to a metal bracket. The lower part of the bracket pushes a "push on/push off" standard lamp switch located deep inside the machine. There is a noticeable click when this switch is activated.

 


Rear Of Main Cabinet

The design of the Wollensak 5750 reel to reel tape recorder's main cabinet is interesting. The shell or box is composed of two parts. There is a box made of particle boards covered with a  bumpy gray vinyl that actually holds the framework of the machine. This is surrounded by a wooden frame which is attached by screws accessible from inside the machine.

Rear View:
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Wollensak Main Cabinet Rear View

RIGHT Channel Side (Left as you view it)

Wollensak Right Channel Input/Output JacksInput-output jacks - There are three RCA female audio input/output jacks. The top jack is the radio/phono (hi-level) input. This is normally the "line out" from a stereo amplifier for the right channel.  The middle jack is the pre-amp output of the Wollensak 5750 tape recorder. This could be connected to the hi level inputs of a stereo system, or to the input of a self-powered speaker system (i.e. computer speakers), or the line input of a computer. The bottom jack (shown with the red plug) is the right speaker output. It is marked: "EXT. SPKR." meaning external speaker, but there is no internal speaker in the 5750. This plate may have been used on Wollensak models that had internal speakers and for economy was used on the 5750 as well.

Not shown in the photo is the motor vent cage located below this panel. The cage extends away from the back of the machine, requiring special rubber feet to create clearance when the machine is used in the horizontal position.

 

LEFT Channel Side (right as you view it)

Wollensak Left Channel Input Output JacksInput-output jacks - There are three RCA female audio input/output jacks. The top jack is the radio/phono (hi-level) input. This is normally the "line out" from a stereo amplifier for the left channel.  The middle jack is the pre-amp output of the Wollensak 5750 tape recorder. This could be connected to the hi level inputs of a stereo system, or to the input of a self-powered speaker system (i.e. computer speakers), or the line input of a computer. The bottom jack is the left speaker output.

The small red button is for a circuit breaker. The Wollensak 5750 was a bit advanced by including a circuit breaker in the machine. Most competing tape recorders used a replaceable glass fuse.

Below the jacks is the space for the power cord socket. I have blocked this off because I "hard-wired" the tape recorder using a 3-conductor computer power cable.

 

Cabinet Handle

A note about the handle is appropriate here. The Wollensak 5750 has an inset collapsible plastic handle with brass fittings as can be seen in the image below. Notice that my success at refinishing the cabinet gave the wood grain much more prominence and the color tone matches the plastic handle closely. The machine weighs approx. 28 lbs. and this handle is 40 years old. While it still supports the machine, I tend to carry my Wollensak reel to reel tape recorder cradled in my arms (as one would carry a kitten) to prevent the handle breaking and what might happen to my foot if it did!

The two red/white dots between the speaker cabinets and main cabinet are bumper spacers. They are actually completely red, but JPEGing this image added the whitish artifacts. The original bumper spacers were little (1/8" diameter) dots of brown felt. I replaced them (they had hardened out) with red piano felt. A piano is a fine musical instrument and I consider this Wollensak tape recorder to be a fine musical instrument, so the use of the red felt seemed appropriate.

(Move your mouse over the image below to see the handle expanded - javascript must be enabled for this to work.)

Wollensak Tape Recorder Handle

In the next page I will show the internal mechanical parts of the Wollensak 5750 (EV - Early Version) reel to reel tape recorder and explain what I did in the restoration/rebuild to get the machine back into working condition.

<-- To Wing Speakers  |  To Internal Mechanism -->

 

Please note that ClydeSight Productions DOES NOT rebuild or sell vintage reel to reel tape recorders, nor can we help anyone involved in such a project. The tape recorders shown in these pages are part of a personal collection and are not for sale. We Do Not recommend that unqualified or inexperienced persons attempt to restore vintage audio equipment.


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